Barcode Accuracy in Automation: Why It Matters and How to Improve It
In the world of automation, barcode accuracy is often overlooked, yet it plays a critical role in the efficiency and profitability of your operations. Poor barcode performance can lead to costly errors, delayed shipments, and frustrated customers. Let’s explore why barcode accuracy matters and how you can improve it.
The Cost of Poor Barcode Performance
Consider this real-world example: A courier company was using a barcode scanning system with a 95% read rate. While this may sound impressive, the consequences were significant:
- 100 manual sorts per hour, slowing down operations.
- Throughput constrained to less than 1,800 packages per hour (despite a 2,000-package capacity).
- Additional staff costs of R270,000 annually, excluding errors and inefficiencies.
Common Causes of Poor Barcode Scanning
- Incorrect Barcode Type or Size: Not all barcodes are created equal. Using the wrong type or size can lead to scanning errors.
- Poor Label Material: Low-quality labels can smudge or tear, making barcodes unreadable.
- Outdated Scanners: Older scanners may struggle with modern barcode formats or high-speed operations.
Solutions to Improve Barcode Accuracy
- Change Barcode Type and Size: Opt for barcodes that are compatible with your scanners and operational needs.
- Add an Additional Barcode: Placing a second barcode in the opposite direction ensures at least one is scannable.
- Upgrade Scanners and Labels: Invest in high-performance scanners and durable label materials.
The Results
By implementing these solutions, the courier company achieved:
- Increased throughput to 1,980 parcels per hour.
- 99.1% read rate with only 0.5% unreadable/damaged codes.
Why SyncSystems Automation?
At SyncSystems Automation, we specialize in optimizing barcode systems to deliver unmatched accuracy and efficiency. Whether you’re dealing with scanning tunnels, sortation systems, or inline scanners, we have the expertise to solve your barcode challenges.
